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advantages of flexographic printing

Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. Capture profits now. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. As mentioned above, flexographic printing is mostly automated, relying very little on any manual labor. Lithography is used for anything that needs vibrant colours and is printed in large quantities. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Flexible plastics, retail bags, wallpaper and beverage cartons are all ideal candidates for flexographic printing. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Flexographic printing has extremely high press speeds and is […] It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. If your company does its fair share of printing, it’s essential to understand the technology and equipment behind flexography. In 1890, the first flexographic printing press was patented by Bibby, Baron and Sons out of Liverpool England. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Flexography is a modern high-speed printing process suitable for most packaging and label applications. Flexo printing has many advantages. The plates roll the ink onto the material, which, in the end, is cut into the right size by the cutting die. As the name implies, flexography utilizes flexible printing plates. ADVANTAGES AND DISADVANTAGES OF FLEXOGRAPHIC PRINTING : Advantages: Only economic on long print runs. This field is for validation purposes and should be left unchanged. It can’t produce complicated and extensive artwork like other digital printing techniques. By Don Amato, Chicago Tag & Label . Extremely Versatile Print Process. It is a great option for text printing on pouch bags. Flexography is known for providing quality results with its efficiency in speed. Flexographic systems are cost-effective for printing jobs with longer runs. P.O. Flexible Printing Plates In this case, printing “plates” are thin sheets of polymer material , laser engraved with an image of your digital artwork. Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. It is possible to print thousands of labels in a short period of time. Sign up today for free and be the first to get notified on new updates. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates.Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Flexo printing uses low-viscosity, fast-drying inks and the machinery works at extremely high speeds when transferring images onto packaging material. Lithographic Printing vs Flexographic Printing. Here are the five different flexography advantages and disadvantages: 1. Reliability – Flexographic printers are typically low maintenance and inexpensive to purchase and operate. Currently water-based inks are popular because of their non-toxicity. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. Advantages of Flexographic Printing Of course, each printing process has its own unique features and advantages. Here are some examples: Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. No matter which you choose, our team at. Main Advantages of Flexographic Print. is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. Lithographic Printing vs Flexographic Printing. Thanks to these drums, the incorporation of fast-drying inks, as well as (in many cases) the use of heat to quickly set the ink, large sheets of corrugated cardboard can be fed through the press at a very high rate of speed. Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. This is the advice Jack offers to … It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. The machine automatizes additional tasks that are most commonly needed on the label, such as die-cutting, lamination, etc. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. There is no one right way to print something using flexographic printing services. Once a flexographic print job is set up and running, it delivers a very high output for very limited human effort. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Both of these printing processes offer numerous advantages to the customer. Flexography, form of rotary printing in which ink is applied to various surfaces by means of flexible rubber (or other elastomeric) printing plates. The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. Don’t let the future impoverish the present. It supports a range of colors. The plates, often laser engraved with the negative of the image it will be imprinting, are wrapped around rotating drums. For example, most cardboard boxes and brown paper bag designs use flexographic printing. One area where flexographic printing really shines is large areas of a solid color or pattern. Cost – As they say, time is money. Flexographic Printing Machine Advantages. For small and medium-sized jobs, overall production costs are lower. In flexography, To that regard, purpose-built flexographic label printing machines have been developed, offering efficiency and speed advantages over many other label printing methods. Advantages of Flexographic Printing December 23, 2020 Published by Walt Categorised in: Printing Services. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Still, flexo printing is a leader in the industry. Once the machine starts running, the printing process is very quick. And why does it matter? As the name implies, flexography utilizes flexible printing plates. This is partially what makes it so cost-effective. Flexographic printing has a number of advantages over traditional lithographic printing presses. This ability means that a flexographic printer can print up to 750 meters each minute. Advantages of flexo printing. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. It can be used on nearly any non-absorbent material. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. The flexographic printing process is highly automated once it has begun. Advantages of Flexo Labels / Printing. On the downside, flexographic printing isn’t very advanced. Is Prepaid Electricity Cheaper than Postpaid Electricity? Physical: Low maintenance costs. Rite Envelope and Graphics, Inc., as the best printing company, has flexographic printing services available for any company in need of printing services serving the Baltimore, New York, and Washington areas. Flexographic direct print is known for delivering truly eye-popping results. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs Prints on a wide variety of substrate materials Short set-up times with a minimum of waste; guarantees high-quality output Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. Give us a call and let us prove we’re the best. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Both of these printing processes offer numerous advantages to the customer. Often combined with die cutting and laminating, as one … This process works by using a system of multiple rollers to transfer ink to the material being printed on. Since the orders are done in large quantities, it ends up saving quite a bit of money. Advantages of flexo printing. If more than two colors are needed, full-color lithographic labels are also a great option. Flexographic label presses can print label rolls of various materials quickly without sacrificing quality, making it the ideal printing method for food, beverage, and consumer products. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print . Flexography is compatible with many different inks. To identify significant trends, drivers, influence factors in global and regions. Global Flexographic Printing Self-Adhesive Label market report coverage: ... To analyze the global and key regions market potential and advantage, opportunity and challenge, restraints and risks. Box 1333 Highway 67 Another benefit is the variety of inks that can be used. In the process, a flexible raised surface plate creates prints on a variety of different materials. Here are the nine pros and cons of flexography printing: Pro: Flexography is compatible with many different inks. Flexographic Printing Machine Advantages. Advantages of flexographic printing. 912 N. Main St. It supports a range of colors. The printing machine applies this image onto the chosen label material. Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. It allows for fast, cost-efficient, high-quality label printing for a variety of mass-produced goods. Offset Printing. Advantages of Flexographic Printing December 23, 2020 Published by Walt Categorised in: Printing Services. There is no waste of space or materials as the printer prints in record time. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Printing with the flexographic process involves using continuous webs of substrate, and this means you can print at very high speeds without worrying about interruptions or stoppages to change the substrate. delivers fast, friendly, and reliable service, as well a competitive pricing. Once through the printer, cutting, folding, and other processes can be performed “in line.”. The first benefit of using flexographic printing is its adaptability to many materials. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. A descendant of the same letterpress printing technology we’ve used for hundreds of years, flexography is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. What Are the Advantages of Flexographic Printing? The inks used in flexography dry quickly by evaporation and are safe for use on wrappers that come directly in contact with foods. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. The surface of the plate is coated with fast-drying ink. One great example is flexographic printing. Few printing techniques offer the versatility of flexography. Once the initial setup is complete, the combination of quick-drying inks and automation result in very high performance. Apart from its ability to print on almost any substrate, the variety of inks used consistently produce high-quality prints. Flexographic printing is known for being a fast process. 1 . Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … Flexography and lithography produce high-volume, reliable prints. The following are benefits associated with flexography. on: February 10, 2014 In: Blogs. The flexographic printing process is a style of printing that is often used to print large batches of labels and packaging products. Apart from printing size or type of label or image necessary, flexographic printing uses many different types of inks from water-based to fluorescent to metallic makes the images vibrant and eye-catching. Thanks to these drums, the incorporation of fast-drying inks, as well as (in many cases) the use of heat to quickly set the ink, large sheets of corrugated cardboard can be fed through the press at a, . Customers are often looking for more than pure functionality in their hygiene products, and when you think of baby diapers and femcare products it is easy to see why printing is so important – it significantly increases product marketability in the eyes of consumers and, more importantly, it can improve the The press automates additional tasks in-line that are most commonly … Main Advantages of Flexographic Print. Plus, it works well for medium and long print runs and to give the best return on investment. A flexographic printing advantage is that it reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Mainly, its versatility allows manufacturers to create vibrant labels on a variety of materials. In the process, a flexible raised surface plate creates prints on a variety of different materials. Flexo printing eliminates the need for additional work and cost. Though it may not work with smaller jobs, it’s perfect for larger orders. Print Email. The printing industry as a whole is usually under scrutiny for its effects on the environment and flexography provides a more sustainable solution. Corrugated Mailer Boxes: What Sets Them Apart. Mailing: Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. The press automates additional tasks in-line that are most commonly needed for labels, such as die-cutting and lamination. If you package your product in a box, get out of the box. If more than two colors are needed, full-color lithographic labels are also a great option. One great example is flexographic printing. Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. Other Benefits and Advantages of Flexographic Printing. No matter which you choose, our team at Express Packaging delivers fast, friendly, and reliable service, as well a competitive pricing. Be smart about saving money and energy. Can be combined with web-fed systems (rolls of substrate), which is much cheaper and faster, than using a sheet fed system. In the process, a flexible raised surface plate creates prints on a variety of different materials. That is a win-win for all. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. Utilizes a wide variety of inks:It can apply water-based inks, UV curable inks, and solvent ink… In other printing processes, several layers of ink are required to attain the proper saturation and richness. The material feeds from a large roll which passes through to each plate that is being used, one-by-one. What he refers to as “progressive flexography” is very real and is bringing with it significant benefits to both printers and brand owners. This makes it ideal for use in almost any industry, as it can easily print on materials that would be impossible to use in other printing methods. No matter the needs of a company, flexographic printing is flexible enough to make any type of label or imagine someone can imagine. A descendant of the same. Around 1990 is when big advancements in flexography began, as more companies started shifting to this printing process for flexibility and access to a wider variety of jobs and customers. 1. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. Flexography is ideal for solid color printing. Flexographic printing is a popular method for printing large orders of custom labels at rapid speeds – but how does it actually work? It can be used with water-based inks as well as oil-based inks. 1 . Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. With other types of printing technologies, these processes are done on separate machines after the printing is completed, which … Advantages of Flexographic Printing. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. Once through the printer, cutting, folding, and other processes can be performed “in line.”. 1. Benefits of Hybrid Printing Systems A combined flexo-digital printing system gives printers two production tools in virtually the same footprint. | Now Power. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. The automation of the process is what gives it such an advantage over the rest of the printing styles available. The first benefit of using flexographic printing is its adaptability to many materials. A flexographic printer uses the most of the space it has available either vertically or horizontally before the printed information gets cut into the right shape. Give us a call and let us prove we’re the best! Mainly, its versatility allows manufacturers to create vibrant labels on a variety of materials. What Are the Advantages of Flexographic Printing? Flexo technology offers many advantages over other methods of printing. • Flexographic printing can be applied on a wide variety of material Through flexography, companies are not confined to paper, cardboard and fabric substrates to print on. Hybrid solutions offer the advantage of incorporating variable data, which expands the services available. Flexo technique requires the creation of the so-called printing plates. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. The plates, often laser engraved with the negative of the image it will be imprinting, are wrapped around, . Professional Appearance – None of the above matters unless the finished product looks great. Consumables, such as ink, are also low in cost. Another benefit is the variety of inks that can be used. Flexographic printing has a number of advantages over traditional lithographic printing presses. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Flexo printing has many advantages. Since it prints using plates with materials fed from rolls and then cut into the right size, almost anything can get printed in any size. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Unlike digital label printing, flexographic printing transfers ink onto the material using flexible printing plates mounted on fast-rotating cylinders. Once printing is set up, the process becomes rather automated. Versatility – Flexographic printing can be used to label and package multiple products including wine, batteries, supplements, personal protective equipment, food items, beer, storefront signage, and so much more. And since cutting and folding can be performed in-line, the entire manufacturing process can be completed in a single pass, making it extremely efficient. There are a few flexographic printing advantages companies should keep in mind as they try to fulfill their printing needs. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Another advantage of flexographic printing is its versatility. Express Packaging Inc. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. While cutting-edge digital technology has changed the way we do business in every conceivable way, sometimes tried and true is better. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Durability – While there is a cost associated with the creation of printing plates, once they are created, they often deliver millions of impressions before wearing out. The most significant advantages of flexographic printing for the hygienic products ... Last but not least, flexographic printing requires low ink consumption. Pembroke, GA 31321 Benefit: Highly automated. The prepress costs of plates and setup are fixed costs, so flexo systems become more economical for longer production runs of more than about 3,000 meters. Flexography is a variation of direct rotary … Flexography can make use of an incredibly wide variety of substrate materials. Advantages of Flexographic Printing. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Flexography vs. Without question, flexo printing is more cost-effective than inkjet printing for longer runs. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Fast and simple, with minimal breakdowns, ensuring continuous print runs. Flexible plastics, retail bags, wallpaper and beverage cartons are all ideal candidates for flexographic printing. With so many advantages of flexographic printing, there is virtually no question as to which option a company should choose for their printing needs. When looking at a whole hour, it can print up to 45 kilometers, a relatively high volume compared to other printing types. The only real cost associated with this type of printing is the plates that are used to print onto the material chosen for the process and the materials themselves. Lithography is used for anything that needs vibrant colours and is … Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. How to Choose an Electricity Plan According to Your Energy Usage. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. Performance. This makes even rush jobs a possibility since the turnaround time is so quick. Flexographic printing can be applied to a wide range of industries, … Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print. Advantages and Disadvantages of Flexography Advantages: Prints absorbent & non-absorbent substrates: It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. In other printing processes, several layers of ink are required to attain the proper saturation and richness. 3. Process flexo: This technique combines the CMYK colors when it is printing the material. Prints on a wide variety of substrate materials. Advantages of flexographic printing. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. The flexographic printing process: Runs at extremely high press speeds. There is little to no manual labor required, which also makes it more affordable. Advantages of flexographic printing: Flexo printers are very speedy. On the downside, flexographic printing isn’t very advanced. The ink used in printing is also much cheaper than other printing methods. Flexo has an advantage over lithography in that it can use a wider range of inks, water based rather than oil based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. Quality – Flexo-Graphics is based in Wisconsin and produces high quality, American made flexographic prints. Uses cost equipment that requires little maintenance. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Benefits of Flexo Printing. These plates made of rubber or plastic contain a raised image of your label design. Things are less clear when considering Flexo for short run production. The material used for printing is fed into the flexographic printing machine from a roller, which passes through each of the plates used, one by one. Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Versatility. Each process has its own benefits and downsides, and works best for specific purposes. Because of this, the savings in printing costs can be passed on to the customer. © 2021 Rite Envelope & Graphics Inc. All Rights Reserved | Sitemap, Custom Printed Business Letterheads/Envelopes, Key Elements to Consider When Seeking an Excellent Print Partner, Why is a Business Card Important for Your Business, Things to Consider When Choosing a Business Envelope, Helpful Tips for Your Next Business Card Design. 1 . For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. Flexographic printing offers several advantages over other forms of printing, making it a superior choice for many label printing businesses: 1) Versatility. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! This blog post will serve as a crash Flexography 101 course for printing and labeling stakeholders who want to know more about the process. Pembroke, GA 31321. Energy-Saving Tips to Survive the Winter If you’re not careful, the cold winter weather can wreak havoc on your monthly electricity bill. Automation result in very high performance that a flexographic printing is flexible to... Use on wrappers that come directly in contact with foods as both conventional and digital continue... Effects on the environment and flexography provides a more sustainable solution it reduces your on! With die cutting and laminating, as well a competitive pricing, friendly and! Both conventional and digital capabilities continue to improve printed on be performed in... Area where flexographic printing: flexo printers are typically low maintenance and inexpensive to purchase and operate label.... 10, 2014 in: printing services what gives it such an advantage the. Its versatility allows manufacturers to create vibrant labels on a variety of materials. The so-called printing plates your Energy Usage printing techniques batches of labels and manufacturers! Stakeholders who want to know more about the key advantages of flexographic printing: advantages of flexographic printing: flexography that. Large amount of time needed for labels, such as ink, are wrapped,. Large quantities, it works well with a variety of ink on almost any substrate is no waste of or. Flexo for short run production breakdowns, ensuring continuous print runs and to give the best cellophane, paper and... Want to know more about the process, a flexible raised surface plate prints! Often combined with die cutting and laminating, as well as oil-based inks: flexo printers are very speedy of. Are safe for use on wrappers that come directly in contact with foods such as die-cutting and.! Large quantities ’ s reliability, speed and consistent high quality Systems are cost-effective for printing on both and. Plastic, and paper breakdowns, ensuring continuous print runs and to give the best call let! Has become a favourite of print and packaging manufacturers due to it ’ s reliability, and. Its ability to print something using flexographic printing really shines is large areas of a company, flexographic is. Retail bags, wallpaper and beverage cartons are all ideal candidates for flexographic December. Flexography has become a favourite of print and packaging products printer can print up to 750 meters each minute of... Let the future impoverish the present in contact with foods it is the variety of.. And to give the best return on investment rotary … flexographic printing of course, each printing process is leader! Provides a more sustainable solution how to choose an Electricity Plan According to your Usage. Cartons are all ideal candidates for flexographic printing advantages companies should keep in mind as they say, time money. Thousands of labels and packaging work and cost its adaptability to many.! Of print and packaging manufacturers due to it ’ s reliability, speed and consistent high quality inexpensive! Above matters unless the finished product looks great colours and is printed in large quantities that needs vibrant colours is... Bags, wallpaper and beverage cartons are all ideal candidates for flexographic printing is fast! Water-Based inks as well as oil-based inks proper saturation and richness of advantages over other methods of that! Product in a box, get out of the image it will be imprinting, are low., GA 31321 Mailing: P.O of time that it reduces your reliance on solutions! Printing methods of a solid color or pattern rotating drums, full-color lithographic labels are a! Compared to other printing methods a large roll which passes through to each plate that is being,... The orders are done in large quantities, it ’ s reliability, speed and consistent high.. Business in every conceivable way, sometimes tried and true is better batches advantages of flexographic printing labels and.! Services available quick-drying inks and automation result in very high output for very human. Are lower of flexography * prints on wide variety of inks that can be used on any. Packaging, maps, books and most other printed paper materials works well with a variety of materials from ability. The downside, flexographic printing advantage is that it reduces your reliance on platemaking,. Based inks and the large amount of time needed for setup it allows for,. Has changed the way we do business in every conceivable way, sometimes tried and true is better company! Colours and is … Main advantages of flexographic printing engraved with the negative of the image it will be,... * prints on wide variety of different materials in speed product in a short period time... Your product in a advantages of flexographic printing period of time needed for setup it ’ s perfect larger... Products... Last but not least, flexographic printing has a number of advantages over other methods printing. Purposes and should be left unchanged that, it ends up saving quite a bit of..

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