200.000 - 500.000 - Storage costs of printing cylinders Pros and Cons of Gravure Printing Seite 44 With an idea of what each printing process has to offer, you can better plan the design and budget for your box run. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. Another advantage of flexographic printing is its versatility. Submit a Post. This was made with the introduction of the Indigo Omnius digital press. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. It can be used on nearly any non-absorbent material. 1. What Causes Exchange Rates to Change in the Economy? While both digital and flexo have undergone dramatic improvements over the years there still remain significant pros and cons separating the two technologies. Cons. Flexographic printing is also able to print a larger volume of a printed material more quickly, and overall at a lower price point. Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. Here are the nine pros and cons of flexography printing: Essentially a different take on rotary printing, flexography involves impressing a raised image onto a flexible surface. Pros and Cons of Digital Label Printers. You’ll end up benefitting from a higher ROI because you’ll be able to create more sellable output in less time. You may not guess this by looking at me, but I can cook up quite a mean crème brûlée! However, is this the best decision in terms of ROI? Pros and Cons of Digital Label Printers. Yep, we accept guest submissions! 1. It is possible to print thousands of labels in a short period of time. All rights reserved. Flexo printing vs offset printing: the pros and cons. Water Bottle Labels Cheese Labels View Products Pros and Cons of Flexo Labels. Work with a branding specialist who already has this equipment as flexo printing a great option for your corrugated packaging. We offer both, so you have the choice between digital and flexographic printing options. That means flexography works better when printing … Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. Nevertheless, although in some instances flexographic printing may seem like a step back in providing a simple printing process, if you’ve got the know-how to work in properly flexography still have plenty to offer you in terms of flexibility, variety, and speed. The surface of the plate is coated with fast-drying ink. Hang tags, Swing tickets, Labels, Woven labels, Leather patches, Badges, Silicone, Metal trims, Fashion branding, Packaging and more. Do you want packaging that’s stylish, sustainable or simply an extension of your brand? On porous or non-porous surfaces, flexographic printing can give you that deep, saturated colour that you’ve been looking for. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Free Online Library: UV Flexo: Pros and Cons. Which is right for your business products? The initial cost of the flexo printing plates is high but when they are properly cared for, they last for millions of impressions. 5 Tips for Designing Effective Product Labels, 11 Different Pros and Cons of Refinancing Mortgage, 4 Smart Ways to Run a Successful Video Creating Business, 5 Advantages of Hiring a Reputable Staffing Agency, Five Benefits of Mobile Locksmith Services. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. Flexographic printing is faster than rotogravure. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. Digital printers could even use recycled paper to further reduce waste. Also widely used from printing on everything from disposable cups to shopping bags and wallpaper, flexographic printing can use water-based, fluorescent and metallic inks in addition to traditional solvent-based inks. flex storage solutions for your print accessories, plan for regularly scheduling maintenance, 5 Grant Application Tips for Cash-Strapped Businesses, 10 Different Types of Coffee Roasts and Their Features, 10 Jail Alternatives and Their Legal Conditions. Using a flexographic printing press significantly cuts down your press setup time … Flexographic printing is a combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Produces durable high-quality printing; You can run it at high press speeds; Great for long, fast runs; Can print on a variety of substrates; Large quantities can be printed cost-effectively We met in college & stayed friends ever since. If you're a publisher interested in an epic sci-fi fantasy story, hit me up and we'll talk details! Every summer, I always put some time aside to schedule a hiking trip with my friends. Flexographic Printing. 1.) And when you do finally need to replace them, you’ll be glad to know that won’t cost you much either. The relief plates used in flexography are also quite durable, which means you’ll only need to replace them after a few million impressions. There is no question that the market for used flexo-presses is saturated with all manner of equipment. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of labels goes up Disadvantages of offset printing Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. This technology makes use of flexible… Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. Extreme adventure wear clothing brand, Jöttnar, needed packaging that reflects the brand’s ethos of strength and durability. Flexographic Printing. I'm a graphic designer & aspiring author looking to publish his first book (contact me if you're a publisher!). You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Like everything else in life, there are pros and cons when it comes to flexographic printing. Flexographic printing begins with development of a flexographic plate. At one point in my life, I seriously considered going into a career of professional sports, but things didn't pan out. Used types of equipment are way cheaper than new ones. The substrates on the rotogravure press go through on average 4~6 meters of distance between color stations; on a flexographic press, goes through 4-6cm. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. When you ask for a quote to your packaging manufacturer, you are only limited to the printing technology that they have access to. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. The Pros. The Risk Of Buying Used. Used sets of equipment are great for checking out whether flexographic printing is the direction you wish to go for. For example, offset lithographic printing on paper (the method used to print newspapers) can utilize solvent-based or soy-based inks. Pros. The branding on the interior was flexographically printed before the boxes were die-cut and creased on completion. Probably the two best advantages of flexo printing are the quality of the results and the versatility. When compared to gravure or lithographic printing, flexography is ready in a much shorter amount of time. Speaking of multiple colours, the more you plan to use, the longer the setup is going to take. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. Most label printers use flexo printing. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. We also have the flexographic equipment in Scurry, Texas you need to … Although you know all about this style of printing, there’s still a lot you can learn about the other printing techniques you can use for your packaging. Flexo printing uses low-viscosity, fast-drying inks and the machinery works at extremely high speeds when transferring images onto packaging material. In this age of digital printing, flexography holds its own when it comes to large orders and long print runs, particularly when it comes to packaging. When you ask for a quote to your packaging manufacturer, you are only limited to the printing … Flexographic printing is faster than rotogravure. All opinions on this blog belong to each of the Kens respectively. With the ability to be used on both porous and non-porous surfaces, flexo printing is a process that is ideally suited to all sorts of consumer and commercial needs. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. In the past, these printing plates were made of rubber, ... I’ve explained what flexo printing is, but what are its pros and cons? The flexographic printing process can be configured to meet many sets of printing needs, but it is expensive and time consuming. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. While other printing techniques rely on the presumption that you’ll be willing to do several layers of ink, flexography can give you impressive richness after just one go. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. It is true that, if cared for properly, flexographic printing plates will be good for many runs, but it is also important to understand that the initial cost can be relatively high when compared to other printing options. Now we keep in touch by blogging together. C'est la vie. Advantages of gravure printing. Another advantage of flexographic printing is its versatility. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. When I'm not writing, you'll probably find me somewhere outside on my trusty mountain bike, being one with nature. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. “This is where many of our customers and others in the industry find themselves in 2018” according to Printron Executive Vice President Jack Fulton, a 40 year veteran and recognized industry expert. One method uses a UV reactive polymer . Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. Reproducing images and text on corrugated cardboard, labels and other individual items isn’t too difficult for most current technology. It’s cost-efficient. A flexographic printing press offers many different components which help facilities to increase efficiency and reduce their costs. So what are the pros and cons of the flexographic printing process? The corrugated outer mailing boxes were made in a self-assembly format and manufactured using a brown and white dual coloured corrugated materials. The Vaara logo was then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D appearance. Flexo printing vs offset printing: the pros and cons. The retail bags were produced using embossed paper. Flexographic plates can be created using three different methods. They test their own gear until destruction, so the packaging solution needs to reinforce that. In some cases, however, those differences present a cost-efficient use of both. … Things are less clear when considering Flexo for short run production. Learn the pros and cons of both Digital and Flexographic printing machines. Two bloggers. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Remaining a competitive flexographic printer requires balancing tomorrow’s promise with today’s potential. In case you were wondering, Ken's Commentary is actually managed by two different individuals, both with the same name. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? In the year 1993, the label industry was first impacted by digital printing. For this reason, it is important to plan for regularly scheduling maintenance if you’re hoping to avoid expensive downtime and repairs later on. Flexo Printing vs Gravure Printing: Pros and Cons. 486 likes. The advantages and disadvantages of flexo printing. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. This printing technique allows a lot of flexibility with label material. Advantages of digital: No printing plates required as the copy is generated by the digital file. Labels for Africa | For more information on Digital Labels vs Flexographic call us on 0860LABELS. If you have an interesting topic or some insightful commentary, submit the content to us and we'll get back to you. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. 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flexographic printing pros and cons

Since the 1970's, newspapers have in fact been largely printed with soy-based carbon black ink. With an idea of what each printing process has to offer, you can better plan the design and budget for your box run. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Flexography comes with many pros. Advantages of offset printing. Flexographic printing is one of the most common label printing techniques. It guarantees high-quality images. Digital Label Printing It is a great option for text printing on pouch bags. Set up time is another cost for the conventional flexographic process. Flexographic Labels. Disadvantages of flexographic printing. ... there are pros and cons. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. Especially when dealing with solid colours, flexography is both faster and will save you money on ink. Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. The fact that it can use fast-drying ink doesn’t hurt either. This was made with the introduction of the Indigo Omnius digital press. Flexographic printing is a technique that uses a flexible printing plate. Different opinions. With so many materials and techniques available to you when it comes to packaging, you might be spoilt for choice. See KYMC blog, we lay out some of the comparison factors for you to judge water based ink or solvent based ink is better to meet your flexo printing needs. Once the machine starts running, the printing process is very quick. Consider all the possible options for your business. The polymer … Flexo technique requires the creation of the so-called printing plates. I was born in Italy and immigrated to Canada at the age of four. So what are the pros and cons of the flexographic printing process? The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. Pros and Cons of Digital Label Printers. Most label printers use flexo printing. Flexographic printing begins with development of a flexographic plate. This is due to the rapid advance of print technologies. The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. The flexo printing process allows printing, coating, die-cutting, foil stamping and more all to pass through the machine. Advantages of offset printing. I was born in Canada, but did travel around a lot as a kid since my dad worked and lived in England. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Each process has its pros and cons and they can each give you a different look for a different cost. Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. Learn the pros and cons of both Digital and Flexographic printing machines. While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. Pros of Flexographic Printing. Packaging printing was previously dominated by solvent-based inks, but now there are more environmentally friendly choices that all have their pros & cons. The consumables are low cost, maintenance is low, can be used to print on various kinds of materials, and can do just about any kind of printing you need to be done. It is a great option for text printing on pouch bags. Flexographic printing machines allow exploration in a wide range of ink types including fluorescents and metallics which are available as water-based, solvent and UV curable. Please note that only approved content will be published. They wanted their packaging brought to life with their sophisticated visions a priority. Let’s look at some of the pros and cons of buying a used machine vs. purchasing a new flexo-press. Migrate to Digital Utilising a mountain motif and grayscale colour palette, they designed a spectacularly sophisticated packaging solution for their garments. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. Same name. Due to the influx of new technology, some of the laborious methods associated with flexography can start to feel dated when compared alongside modern alternatives. Flexographic printing technology is capable of printing continuous patterns. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. by "Label & Narrow Web"; Business Computers and office automation Publishing industry Flexographic inks Beliefs, opinions and attitudes Product information If you’re trying to decide whether or not you want to use flexography for your next printing project, big or small, there are a few things you should take a look at. It uses rubber and flexible plastic plates which allows high-quality imagery to be printed and finished on rough surfaces. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. Flexographic Printer Pros. This provides a huge economic benefit versus some of the other printing and cutting processes. Flexographic Printing Flexographic printing utilizes a series of plates, rollers and ink to print and rotary die cut mass quantities of labels (as well as flexible films) on a variety of substrates. As result, the horizontal registration is often much less accurate on the rotogravure press, as the width of the substrate gets wider the accuracy declines. Ample Industries, Inc., Nixa, MO. It can be used on nearly any non-absorbent material. Flexo Printing vs Gravure Printing: Pros and Cons Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Flexographic printing on uncoated paper can … That’s where flexographic printing comes in. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. In addition, if you’re looking to fully streamline the whole process, it is good to know that you can also integrate laminating, die cutting and many other finishing stations down the line. While the printing as a whole endures criticism for the effects it is having on the environment, flexography offers a more sustainable solution. This means you’ll get a solid ink coverage for effective and attractive graphics which will last for a very long time. How does flexographic printing work? Using a flexographic printing press significantly cuts down your press setup time and means you can get started on your project sooner. Disadvantages of flexographic printing. While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. The polymer reacts to … An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. In this case, printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. Cons Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. Not only this, but the finish is also incredibly durable. This printing technique allows a lot of flexibility with label material. Every flexographic print operation is different. Flexographic Printing Flexographic printing utilizes a series of plates, rollers and ink to print and rotary die cut mass quantities of labels (as well as flexible films) on a variety of substrates. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. Rotogravure tends to be more efficient in shorter runs as the cost or cylinder making is lower. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of labels goes up Disadvantages of offset printing. In addition to finding yourself a reliable service provider, you also need to take into consideration variables like price, the kind of materials you plan on using, and the flex storage solutions for your print accessories. It can’t produce complicated and extensive artwork like other digital printing techniques. Flexographic printing is the most common form of printing on corrugated materials, due to the price of production and excellent quality. On the downside, flexographic printing isn’t very advanced. List of the Cons of Flexography. Flexographic plates can be created using three different methods. Of course, nothing is prefect and like all other printing methods, flexography also has its disadvantages. The flexographic process tends to be more efficient in longer runs as the speed of production is … Cons - Quality of letters compared to offset printing - Costs of printing cylinders - (Proof of printing cylinders) - Set-up costs - Economic printing starting at volumes higher then > 200.000 - 500.000 - Storage costs of printing cylinders Pros and Cons of Gravure Printing Seite 44 With an idea of what each printing process has to offer, you can better plan the design and budget for your box run. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. Another advantage of flexographic printing is its versatility. Submit a Post. This was made with the introduction of the Indigo Omnius digital press. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. It can be used on nearly any non-absorbent material. 1. What Causes Exchange Rates to Change in the Economy? While both digital and flexo have undergone dramatic improvements over the years there still remain significant pros and cons separating the two technologies. Cons. Flexographic printing is also able to print a larger volume of a printed material more quickly, and overall at a lower price point. Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. Here are the nine pros and cons of flexography printing: Essentially a different take on rotary printing, flexography involves impressing a raised image onto a flexible surface. Pros and Cons of Digital Label Printers. You’ll end up benefitting from a higher ROI because you’ll be able to create more sellable output in less time. You may not guess this by looking at me, but I can cook up quite a mean crème brûlée! However, is this the best decision in terms of ROI? Pros and Cons of Digital Label Printers. Yep, we accept guest submissions! 1. It is possible to print thousands of labels in a short period of time. All rights reserved. Flexo printing vs offset printing: the pros and cons. Water Bottle Labels Cheese Labels View Products Pros and Cons of Flexo Labels. Work with a branding specialist who already has this equipment as flexo printing a great option for your corrugated packaging. We offer both, so you have the choice between digital and flexographic printing options. That means flexography works better when printing … Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. Nevertheless, although in some instances flexographic printing may seem like a step back in providing a simple printing process, if you’ve got the know-how to work in properly flexography still have plenty to offer you in terms of flexibility, variety, and speed. The surface of the plate is coated with fast-drying ink. Hang tags, Swing tickets, Labels, Woven labels, Leather patches, Badges, Silicone, Metal trims, Fashion branding, Packaging and more. Do you want packaging that’s stylish, sustainable or simply an extension of your brand? On porous or non-porous surfaces, flexographic printing can give you that deep, saturated colour that you’ve been looking for. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Free Online Library: UV Flexo: Pros and Cons. Which is right for your business products? The initial cost of the flexo printing plates is high but when they are properly cared for, they last for millions of impressions. 5 Tips for Designing Effective Product Labels, 11 Different Pros and Cons of Refinancing Mortgage, 4 Smart Ways to Run a Successful Video Creating Business, 5 Advantages of Hiring a Reputable Staffing Agency, Five Benefits of Mobile Locksmith Services. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. Flexographic printing is faster than rotogravure. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. Digital printers could even use recycled paper to further reduce waste. Also widely used from printing on everything from disposable cups to shopping bags and wallpaper, flexographic printing can use water-based, fluorescent and metallic inks in addition to traditional solvent-based inks. flex storage solutions for your print accessories, plan for regularly scheduling maintenance, 5 Grant Application Tips for Cash-Strapped Businesses, 10 Different Types of Coffee Roasts and Their Features, 10 Jail Alternatives and Their Legal Conditions. Using a flexographic printing press significantly cuts down your press setup time … Flexographic printing is a combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Produces durable high-quality printing; You can run it at high press speeds; Great for long, fast runs; Can print on a variety of substrates; Large quantities can be printed cost-effectively We met in college & stayed friends ever since. If you're a publisher interested in an epic sci-fi fantasy story, hit me up and we'll talk details! Every summer, I always put some time aside to schedule a hiking trip with my friends. Flexographic Printing. 1.) And when you do finally need to replace them, you’ll be glad to know that won’t cost you much either. The relief plates used in flexography are also quite durable, which means you’ll only need to replace them after a few million impressions. There is no question that the market for used flexo-presses is saturated with all manner of equipment. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of labels goes up Disadvantages of offset printing Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. This technology makes use of flexible… Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. Extreme adventure wear clothing brand, Jöttnar, needed packaging that reflects the brand’s ethos of strength and durability. Flexographic Printing. I'm a graphic designer & aspiring author looking to publish his first book (contact me if you're a publisher!). You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Like everything else in life, there are pros and cons when it comes to flexographic printing. Flexographic printing begins with development of a flexographic plate. At one point in my life, I seriously considered going into a career of professional sports, but things didn't pan out. Used types of equipment are way cheaper than new ones. The substrates on the rotogravure press go through on average 4~6 meters of distance between color stations; on a flexographic press, goes through 4-6cm. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. When you ask for a quote to your packaging manufacturer, you are only limited to the printing technology that they have access to. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. The Pros. The Risk Of Buying Used. Used sets of equipment are great for checking out whether flexographic printing is the direction you wish to go for. For example, offset lithographic printing on paper (the method used to print newspapers) can utilize solvent-based or soy-based inks. Pros. The branding on the interior was flexographically printed before the boxes were die-cut and creased on completion. Probably the two best advantages of flexo printing are the quality of the results and the versatility. When compared to gravure or lithographic printing, flexography is ready in a much shorter amount of time. Speaking of multiple colours, the more you plan to use, the longer the setup is going to take. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. Most label printers use flexo printing. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. We also have the flexographic equipment in Scurry, Texas you need to … Although you know all about this style of printing, there’s still a lot you can learn about the other printing techniques you can use for your packaging. Flexo printing uses low-viscosity, fast-drying inks and the machinery works at extremely high speeds when transferring images onto packaging material. In this age of digital printing, flexography holds its own when it comes to large orders and long print runs, particularly when it comes to packaging. When you ask for a quote to your packaging manufacturer, you are only limited to the printing … Flexographic printing is faster than rotogravure. All opinions on this blog belong to each of the Kens respectively. With the ability to be used on both porous and non-porous surfaces, flexo printing is a process that is ideally suited to all sorts of consumer and commercial needs. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. In the past, these printing plates were made of rubber, ... I’ve explained what flexo printing is, but what are its pros and cons? The flexographic printing process can be configured to meet many sets of printing needs, but it is expensive and time consuming. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. While other printing techniques rely on the presumption that you’ll be willing to do several layers of ink, flexography can give you impressive richness after just one go. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. It is true that, if cared for properly, flexographic printing plates will be good for many runs, but it is also important to understand that the initial cost can be relatively high when compared to other printing options. Now we keep in touch by blogging together. C'est la vie. Advantages of gravure printing. Another advantage of flexographic printing is its versatility. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. When I'm not writing, you'll probably find me somewhere outside on my trusty mountain bike, being one with nature. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. “This is where many of our customers and others in the industry find themselves in 2018” according to Printron Executive Vice President Jack Fulton, a 40 year veteran and recognized industry expert. One method uses a UV reactive polymer . Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. Reproducing images and text on corrugated cardboard, labels and other individual items isn’t too difficult for most current technology. It’s cost-efficient. A flexographic printing press offers many different components which help facilities to increase efficiency and reduce their costs. So what are the pros and cons of the flexographic printing process? The corrugated outer mailing boxes were made in a self-assembly format and manufactured using a brown and white dual coloured corrugated materials. The Vaara logo was then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D appearance. Flexo printing vs offset printing: the pros and cons. The retail bags were produced using embossed paper. Flexographic plates can be created using three different methods. They test their own gear until destruction, so the packaging solution needs to reinforce that. In some cases, however, those differences present a cost-efficient use of both. … Things are less clear when considering Flexo for short run production. Learn the pros and cons of both Digital and Flexographic printing machines. Two bloggers. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Remaining a competitive flexographic printer requires balancing tomorrow’s promise with today’s potential. In case you were wondering, Ken's Commentary is actually managed by two different individuals, both with the same name. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? In the year 1993, the label industry was first impacted by digital printing. For this reason, it is important to plan for regularly scheduling maintenance if you’re hoping to avoid expensive downtime and repairs later on. Flexo Printing vs Gravure Printing: Pros and Cons. 486 likes. The advantages and disadvantages of flexo printing. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. This printing technique allows a lot of flexibility with label material. Advantages of digital: No printing plates required as the copy is generated by the digital file. Labels for Africa | For more information on Digital Labels vs Flexographic call us on 0860LABELS. If you have an interesting topic or some insightful commentary, submit the content to us and we'll get back to you. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each.

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